Power Control Design
Through precision power distribution design, we tailor heater watt density and zone layouts based on specific application needs—enabling safer, more efficient thermal solutions for high-precision, high-wattage, or low-power usage scenarios.
Application Categories
Multi-Zone Heating Design: For large-area heating, the heater is divided into multiple zones with individually designed circuits for each temperature requirement—preventing center overheating and improving uniformity.
🔹 Multi-zone routing
🔹 Patterned trace layout
🔹 Multiple power inputs
High Watt Density Design: Ideal for applications requiring rapid heat transfer in compact areas, such as industrial tools or sensor modules needing fast warm-up and thermal efficiency.
🔹 Recommended watt density: 1–3 W/cm²
🔹 Includes thermal analysis, performance modeling, and lifespan planning
Low Watt Density Design: Commonly used in portable or low-power applications such as USB heaters, anti-fog control panels, and handheld devices—focused on energy efficiency and safety.
🔹 Watt density: below 0.3 W/cm²
🔹 Supports power sources such as lithium batteries or portable chargers
Temperature & Power Reference: Estimated temperature rise and power usage based on target heat level and duration.
Product Advantages
✅ UL 499 certified, CE & RoHS compliant
✅ Fast prototyping with design guidance and low MOQ
✅ Custom wattage and layout design per drawing and use condition
✅ One-year warranty with consistent product reliability
Applications & Industries
✅ Precision temperature control equipment
✅ Medical and laboratory instruments
✅ Portable heating devices
✅ Semiconductor test platforms and electronic modules
📩 Send us your drawings and wattage needs and our team will design the ideal power control heating solution for your application. Inquiry Form